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Tuesday, 24 March 2015

Quantity surveyor: Job description

Quantity surveyor:Job description


A quantity surveyor manages all costs relating to building and civil engineering projects, from the initial calculations to the final figures.
Surveyors seek to minimise the costs of a project and enhance value for money, while still achieving the required standards and quality. Many of these are specified by statutory building regulations, which the surveyor needs to understand and adhere to.
A quantity surveyor may work for either the client or the contractor, working in an office or on site. They are involved in a project from the start, preparing estimates and costs of the work.
When the project is in progress, quantity surveyors keep track of any variations to the contract that may affect costs and create reports to show profitability.
The title of the job may also be referred to as a construction cost consultant or commercial manager.

Typical work activities

 Responsibilities vary depending on the nature and stage of the project being worked on, but can include:
  • preparing tender and contract documents, including bills of quantities with the architect and/or the client;
  • undertaking cost analysis for repair and maintenance project work;
  • assisting in establishing a client's requirements and undertaking feasibility studies;
  • performing risk, value management and cost control;
  • advising on procurement strategy;
  • identifying, analysing and developing responses to commercial risks;
  • preparing and analysing costings for tenders;
  • allocating work to subcontractors;
  • providing advice on contractual claims;
  • analysing outcomes and writing detailed progress reports;
  • valuing completed work and arranging payments;
  • maintaining awareness of the different building contracts in current use;
  • understanding the implications of health and safety regulations.
Areas that may be worked on once the surveyor has experience and specialised knowledge include:
  • offering advice on property taxation;
  • providing post-occupancy advice, facilities management services and life cycle costing advice;
  • assisting clients in locating and accessing additional and alternative sources of funds;
  • enabling clients to initiate construction projects;
  • advising on the maintenance costs of specific buildings.

Thursday, 29 January 2015

Construction of Multistory Building

Design of building component

  1. Formwork design
  2. Staircase design
  3. Deep Beams
  4. Slabs

Excavation, Layout and Foundation

  • Excavation is a process of making trenches by digging up of earth for the construction of foundations and basements.
  • Excavation level at escape site is 219.825 mm
  • Excavation is done by the JCB on the hourly basis
  • After the excavation the surface is leveled called surface dressing
  • Layout is done on the PCC poured over leveled surface.
  • Column and foundation (raft ) steel is then laid as per drawings.
Points to be taken care of:
  1. Layout should be checked properly.
  2. Check any difference between architectural and structural drawings regarding location of column.
  3. After excavation check the stability of temporary structures built near the excavated ground.
  4. Before laying raft reinforcement, shuttering wall which is mainly brick wall should be built and should be filled with soil on other side.
  5. Check the direction of chair bars in the raft

Column Casting

  • On the raft the column layout is done.
  • Layout for starter.
  • The column ties and link bars are provided as per column reinforcement drawings and general specifications.
  • Displacement of main bars should be provided with L bar
  • The plumb of formwork should be checked.
  • Height of cast should be calculated accurately.
  • Avoid caps as far as possible.
Links and Ties for column Formwork

Slab, Beam, Shuttering and Casting

  • Beam bottom is first laid on the column and then slab formwork is laid.
  • After the reinforcement, the slab is checked for steel as per drawings and level required.
  • A camber of 5 mm in provided in the center of slab.
  • Casting of slab should be discontinue at l/3 from the support.

Important Components in Building Construction

  • Key in Columns
  • Expansion joint
  • Water bar
  • Binding materials

Key in Columns

  • Since the height of column is very large, hence it is not possible to cast the column at one time, to cast the column later the key is made at the junction so that the proper bond between the old concrete and new concrete is formed.
  • The key is only a small depression left on the concrete surface

Expansion Joint

  • Since concrete is subjected to volume change. Provision must be made to cater for the volume change by way of joint to relieve the stresses produced.
  • Expansion joint is function of length
  • Buildings longer than 45 m are generally provided with one or more expansion joints.
  • Material used as expansion joint material is armor board whose thickness is 25 mm.

Water Bar

  • Water bar is provided in the retaining wall so that the moisture can't move from the soil to the joint.
  • Water bar is basically provided at the constructions joints of retaining wall of two different towers

Binding Materials

  • Since the thermal expansion of concrete is different from that of masonry. The interface between the concrete and the masonry is liable to crack. To avoid this crack the chicken wire mesh is used to avoid the crack and also provides the better grip for Masonry with concrete.
  • Similarly when the drainage pipes are laid along with the outer wall then again the connection between the pipe and the wall has different coefficient of temperature change hence they are joint to the concrete by lead keys.
  • In the toilets and kitchen sunken portion the joints in any case are packed by water proof and non shrinkable material.

Water Proofing

  • Water proofing has remained as an unsolved complex problem. Use of plasticizes, super plasticizes, air-entraining agents helps in reducing the permeability of concrete by reducing the requirement of mixing water, hence can be also be regarded as waterproof material.
  • Some of approved water-proofing compound by the company are: pidilite, cico, fosroe, baushimine, unitile.
Water-proofing cement paint:- super snoweem

Water Proofing in garden area

  • For water proofing in garden area the soil is first leveled and then rammed to achieve the maximum density
  • The PCC (Plain Cement Concrete)is then laid down mixed with tape Crete (a water proofing compound)
  • After PCC the plaster of fibrous material is done.
  • The bituminous sheets are laid by heating it with the welder. On those sheets the drainage pipes are laid down with suitable slope and these pipes are covered with geo-fabric sheets.
  • Again the plaster is done. On the plaster the 40 mm aggregates are laid.
  • On the aggregate the geo-fabric sheets are laid down on which the sand is placed & on the sand the soil, along with fertilizers, is placed on which the gardening is done for the non tower area.

Reconciliation Of Steel Bars

Reconciliation




             All civil Engineering works invariably require various material for incorporation and completion of work. These materials could be procured by the Employer or the contractor. In some cases the employer stipulates that certain materials would be issued by him and the contractor should quote for the work accordingly. In other cases the employer may leave procurement of materials to the contractor.
              In both these cases, the material need to be accounted in the bills for payment. This is a very important function of quantity surveyors and executives. Non reconciliation will result in delay in clearance of bills as well as recoveries as per conditions of contract. Some organization may stipulate recoveries for non reconciled materials at penal rates of recovery
     

     What is Reconciliation?    
     It is the process of comparing the standard data with actual data after considering data relating to variances.

      E.g. Suppose 100 MT of  16mm dia. TMT steel bars of Fe-500 grade are procured.  Assume that the weight of the bar received  is 1.63 kg/ Rm. The  weight variation details of the consignment are as follows:

Total weight of steel received    1,00,000 kg
Standard weight of steel            1.58 kg/m
Length of steel received         1,00,000/ 1.63
= 61,349.693 m (Actual weight 1.63 kg/Rm.)
Length of steel as per standard weight  1,00,000/1.58 = 63,291.139m
Loss of weight  0.05/1.58 = 3.16%
Weight computed by measurement and std. wt.
=61,349.693 x 1.58 = 96,932.50 kg
Loss of weight = 3067.50 kg

Other aspects:
Ø Off cuts
Ø Scrap
Ø Improper bar bending
Ø Cutting loss
Ø Laps
Ø Chairs
Ø Spacers
Ø Miscellaneous usages


Issue of materials by Employer:
§ Estimate the sizes and quantities of materials
§ Procurement
§ Check on receipt from supplier with regards to correct size, quality and quantity and weight
§ Account these materials in the material ledgers with all the characteristics
§ Issue to contractor against indent specifying the quantity (Units, Tonnage, length etc.)

Procurement of Materials by contractor:
§ Estimate the sizes and quantities of materials
§ Get approval for the source of supply from Employer, and procure
§ Check on receipt from supplier with regards to correct size, quality and quantity and get them checked by employer
§ Account these materials in the material ledgers with all the characteristics
§ Issue to work site

Preliminary check of materials:
Ø Check for quality
Ø Check Size, unit weight, physical Characteristics and keep record
Ø In case of steel the unit weight of steel will be assessed by weighing random samples/ weighing a bundle and comparing with standard weight as per BIS and working out variance for conformity within tolerance

Incorporation of materials in work:
Ø Study the drawings and specifications and prepare method statements
Ø Prepare BBS/ shop drawings for steel items to conform to Architectural/ structural drawings
Ø Get them approved by Employer/consultants
Ø Check availability of material and examine how best cutting could be done to minimize wastage
Ø Fabricate and erect
Ø Correct the BBS on incorporation in the work before pouring concrete

Joint Measurements:
Ø  Preliminary check and approval by structural Engineer/ Architect/MEP consultant
Ø Preparation of joint measurements after checking the respective drawings and as provided at site
Ø Record any additional provisions  required at site but not shown in GFC drawings
Ø Assess the quantities in the respective units as per BOQ

Measurements for payment:
Ø  For completed items of work joint measurements will form the basis
Ø Joint measurements will be signed by both the parties
Ø For additional items of work not covered in BOQ a separate detail will be kept

   Issue of materials by Employer and Reconciliation in Running bills:
Ø Prepare the list of stores issued. If it is steel, the issue must show the weight of steel issued, the size, length, and number of bars
Ø Alternately, the unit weight of steel shall be assessed based on actual weight of randomsamples or bunch of bars. This weight need to be compared with standard weight as per BIS.


   Issue of materials by Employer and reconciliation in Running bills:
Ø The difference between actual weight and standard weight shall be kept in the issue register
Ø This procedure need to be repeated for each fresh consignment and for each size of bar
Ø The contractor/subcontractor must be charged at standard weight only

   Issue of Materials by Employer and Reconciliation in Running bills:
Ø The difference of weight has to be borne by the employer and written off from the materials ledgers periodically so that ground balances tally with ledger balances
Ø If the figures do not tally the matter should be investigated further and corrective action taken
  Issue of Materials by Employer and Reconciliation in Running bills:

Ø Contractor shall be asked to submit reconciliation statement with each bill or at periodicity as specified

Ø Off cuts/scrap should be defined. E.g. Steel bars above 1.5m can be considered as off cuts and below could be considered as scrap
Ø The off cuts and scrap shall be periodically verified jointly by rep. of employer and contractor.


   Issue of Materials by Employer and Reconciliation in Running bills:
Ø Other items like cement bags, pipes, fittings, shuttering plates, masonry blocks etc. could be counted in numbers and accounted
Ø If reconciliation statement is not submitted suitable amount needs to be withheld in the bills

   Issue of Materials by Employer and Reconciliation in Final bill:
Ø In the final bill all materials issued by the employer must be accounted. The bill can’t be progressed unless the reconciliation statement is not submitted
Ø Base percentages for wastages, scrap shall be specified in the contract Agreement
Ø For unaccounted materials penal recoveries shall be effected

   Materials Procured by contractor and Reconciliation in Final bill:
Ø For  material procured by contractor the contractor need to produce purchase vouchers, transport challans, test certificates, gate passes or any other proof required by the employer to satisfy that the materials conform to specifications and requisite quantity of material was brought to site and actually incorporated in the work

   Reconciliation of work done: Similar to accounting done for the materials, the work done need to be compared with the BOQ or the base estimate. The base estimate may consist of abstract quantities and rates. The actual work may consist of either sub contractor’s work or materials supplied by employer, labour rates, machinery charges, taxes, royalties and other miscellaneous charges.


   BOQ as a Base estimate: If the contract is based on BOQ it can be taken as base estimateand comparisons could be made with actual work done. If the contract is based on lump sum the estimate made subsequently will be taken as base estimate. The purpose ofthis comparison is to find out the variances from the base and to monitor and control the variances





   Actual work Done: The actual work could be carried out through a sub contractor or by the main contractor by supplying the main resources like materials, equipment, shuttering etc. and the sub contractor may be asked to provide necessary labour. In such cases the value of work done could be aggregated and other incidentals and taxes are added.
    Variances:
Ø Earned value of work done is assessed by measuring the quantity of work done. This is done item wise and compared with contract quantity. The difference is treated as quantity variance and converted into amount by multiplying with contract rates.

    Direct cost varianceStandard cost- Actual cost
Ø Work change orders are shown separately
    Variances:
Ø Material incorporated will be assessed and compared with standard quantity and rate
   Material cost varianceStandard cost- Actual cost (Material usage variance + Material price variance)
Ø Equipment used in the work will be assessed and compared with standard productivity cost
    Equipment variance Standard cost- Actual cost




Cost for 4 Rafts
Std. Rate for one Raft
Std. Cost for 4 Rafts
Actual Cost for 4 Rafts
Description
Unit
SR
Qty
Std. Cost
Qty
Actual Cost
1
Material
5,000
326.4
16,32,000
330M³
17,16,000
2
Labour
400
-do-
1,30,500
-do-
1,40,250
3
Eqpt.
80
-do-
25,112
-do-
25,112
4
shuttering
200
-do-
65,280
-do-
60,000
Total Cost
18,52,892
19,53,962
Note: Standard quantity of 4 rafts, each 80 M3 plus 25 WASTAGE = 4 X 80 X 1.02 = 326.40
COST DATA FOR CASTING FOUR RAFS


Category
Std. Cost
Actual Cost
Variance
Material
16,32,000
17,16,000
-84,000
Labour
1,30,500
1,40,250
-9,750
Equipment
25,112
25,112
0
Shuttering
65,250
60,000
+5,250
18,52,862
19,41,362
-88,500
(-) 4.80%(Unfavourable)
                       Summary of Cost Data     









   Analysis of Earned value: From cost variances of work done, materials incorporated and equipment employed the earned value will be analyzed and corrective action taken to ensure profitability. This is basically the duty of quantity surveyor  to bring out possible loss of profitability to the Management at periodic intervals.


   Case Study: Reconciliation of steel issued in a Real Estate multistory building:
   Brief description of project: The project is 15 story residential RCC framed building having 10 flats in each floor. The building has sub cellar and cellar for parking. Various sizes of Fe 500 TMT steel was issued. The issues size wise are shown below. Reconcile the steel statement and offer comments. The work is still in progress.















   Reconciliation Statement up to 12th RA bill: Unit: MT
Sl. No
Description
8mm
10mm
12mm
16mm
20mm
25mm
32mm
1
Total issue
314.3
180.36
30.93
222.3
339.0
193.9
28.86
2
Consumption
272.7
172.37
26.74
184.28
282.76
174.35
25.33
3
Work in progress
11.86
Nil
0.65
6.73
12.98
5.37
Nil
4
Full lengths
15.00
Nil
Nil
4.00
26.50
10.00
3.00
5
Cut lengths
1.00
Nil
0.50
3.00
3.75
3.00
0.17
6
Scrap
Total
9.40
309.96
5.00
177.37
0.85
28.74
3.60
201.61
5.10
331.09
Nil
192.72
Nil
28.50



  Notes:
Ø   Total steel issued     1309.65 MT
Ø Total quantity of scrap  23.95 MT
Ø Lengths indicated are as actually measured or based on random  sample weight on receipt of steel from Visakhapatnam steel Factory against each consignment